Your inspection system is only as strong as the data it's trained on. Prime Studios delivers digital twin synthetic datasets that replicate your inspection environment — camera, lighting, materials, and defects — with photorealistic precision.
Request a Consultation →Even the best machine vision platforms struggle when training data falls short. Common gaps include:
Critical defects that almost never appear in production but could cause catastrophic failures.
Creating defective samples for high-value parts is expensive and often impractical.
Changes in lighting, surfaces, reflections, or backgrounds that affect detection accuracy.
Missing or poorly labeled data for subtle defects that require expert knowledge.
Differences between controlled lab conditions and messy production environments.
The result: inspection models that fail when reality gets messy.
We carefully craft digital twins of your parts and inspection environment, replicating real-world conditions with VFX-grade rendering. Each dataset is engineered to:
Generate rare defects and controlled variations that are impossible to capture naturally.
Deliver pixel-perfect segmentation, labeling, and defect classification data.
Ensure your AI performs reliably in production, not just in controlled lab environments.
With nine years of aerospace machine vision experience, Prime Studios combines engineering precision with Hollywood-level realism.
Real-world impact across industries using synthetic training data
Learn more about the quantitative benefits of synthetic training data
Download White PaperMeasurable improvements in AI model performance metrics
| Metric | Real Data Only | Real + Synthetic Data |
|---|---|---|
| Precision | 77.46% | 82.56% |
| Recall | 58.06% | 61.71% |
| Mean Average Precision | 64.50% | 70.37% |
| F1 Score | 0.662 | 0.705 |
Source: Prime Studios White Paper on Synthetic Training Data Benefits
Our datasets integrate seamlessly into your workflow:
No matter what vision platform or ML framework you use, we deliver the missing defect data your AI needs.
Limited by what actually occurs in production
Complete control over defect types and conditions
Combined, they create robust AI models ready for production.
We specialize in industries where defects are rare, parts are valuable, and reliability is mission-critical:
Implants, surgical tools, prosthetics
Precision components, composites, turbine blades
Cell inspection, contamination detection, specialty fasteners
Wafers, micro-components, advanced packaging
Micro-defects in surfaces and movements
Solar panels, turbine blades, structural parts
26632 Towne Centre Dr Ste 300
Foothill Ranch, CA 92610
United States